Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing

Manufacturer of sand casting ductile cast iron gearbox housing. Our factory produces high-quality and durable gearbox housings. Contact us for a quote!
Request a Quote

PRODUCTS DETAILS

Basic Info.

Model NO.
Cast Iron Gearbox Housing
Surface Treatment
Dacromat Coating, Finish Painting
Surface Roughness
Ra 0.8-Ra3.2 for Machining Surface Finish
Standard
as Customer Request
Certification
CE, RoHS, ISO 9001:2000, ISO 9001:2008, as Customer Request
Product Material
Ggg60, ASTM A536 80-55-06 etc. as Clients Require
Blank Process
Sand Casting or Shell Modling Casting
Casting Tolerance
CT9-11 for Iron Casting
Machining Process
CNC Machining , Drilling , Milling, Boring, Tappin
Machining Tolearnce
From 0.005mm-0.01mm-0.1mm
Machined Surface Quality
Ra 0.8-Ra3.2, According to Customer Requirement
Surface Finish Treatment
Dacromat Coating, Finish Painting
Package for Cast Iron Gearbox Housing
Multilayer Wooden Box with Big Plastic Bag Inside
Lead Time
45 Days for Gear Housing
Service for Cast Iron Gearbox Housing
Custom Parts Based on Drawing or Sample
Transport Package
Multilayer Wooden Box with Big Plastic Bag Inside
Specification
Gearbox Housing
Trademark
Matech
Origin
Zhejiang
HS Code
8432900000
Production Capacity
150 Tons/Month of Gearbox Housing

Product Description

Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing
Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing
 

General Products      
 Application/Service Area

 
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
 

 Main blank Process for Casting

 
Sand Casting , Resin Sand Casting, Green Sand Casting, Shell Molding, Automatic Molding, Lost Wax Casting, Lost Foam Molding Casting
 

 Blanks Tolerance -Casting  Tolerance

CT9-10 for  Machine Molding Process,
CT8-9 for Shell Molding and Lost Foam Molding Casting Process
CT10-11 for Manual Molding Sand  casting Process

 Applicable Material

 
See Table Below (Ductile Iron Casting, Grey Iron Casting)
OR According to customer requirement
 

 Casting Blank Size  /Dimensions

2 mm-2000mm / 0.08inch-79inch  for casting iron, according to customer requirement

 Casting Blank Weight

Range from 0.01kg-1000kg for foundry sand casting

 Applicable Machining Process

 
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and  etc.
 

 Machining Tolerance

From 0.005mm-0.01mm-0.1mm

 Machined Surface Quality

Ra 0.8-Ra3.2, according to customer requirement

 Applicable Heat Treatment

 
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

 Applicable Finish Surface  Treatment

 
Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting.
 

 MOQ

For iron casting : 100pcs
For Machining : 50pcs

 Lead Time

45days from the receipt date of deposit for gray iron sand casting

 
Ductile Iron Casting Material Comparison Table:

Cast iron with nomular graphite
DIN EN 1563

Germany
DIN 1693

France
NF

Great Britain
BS

Netherlands
NEN

Sweden
MNC

USA
ASTM A536

EN-GJS-350-22-LT

GGG-35.3

FGS 370-17

370/17

GN 38

0717-15

----

EN-GJS-400-18-LT

GGG-40.3

    ----

----

----

----

60-40-18

EN-GJS-400-15

GGG-40

FGS-400-12

420/12

GN 42

0717-02

60-40-18

EN-GJS-400-10

----

----

420/12

----

----

65-45-12

EN-GJS-500-7

GGG-50

FGS-500-7

500/7

GN 50

0727-02

65-45-12/
80-55-06

EN-GJS-600-3

GGG-60

FGS-600-3

600/3

GN 60

0732-03

80-55-06

EN-GJS-700-2

GGG-70

FGS-700-2

700/2

GN 70

0737-01

100-70-03

EN-GJS-800-2

GGG-80

FGS-800-2

800/2

 

 

120-90-02

EN-GJS-1000-5 (DIN EN 1564)

GGG-100B/A

----

----

----

----

850-550-10

EN-GJS-AX NiSiCr35 5 2

GGG-
NiSiCr 35 5 2

FGS-
Ni35Si5Cr2

S5S

----

----

Type D-5S

 
Grey Iron Casting Material Comparison Table:

Cast iron with lamellar graphite
DIN EN 1561

Germany
DIN 1691

France
NF

Great Britain
BS

Netherlands
NEN

Sweden
MNC

USA
ASTM A48

EN-GJL-150

GG-15

Ft 15 D

Grade 150

GG 15

01 15-00

20 B / 25 B

EN-GJL-200

GG-20

Ft 20 D

Grade 180/220

GG 20

01 20-00

25 B / 30 B

EN-GJL-250

GG-25

Ft 25 D

Grade 220/260

GG 25

01 25-00

35 B / 40 B

EN-GJL-300

GG 30

Ft 30 D

Grade 300

GG 30

01 30-00

40B / 45 B

 
 

Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within MATECH group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

 
Sand casting mfg. process
 
Pattern Design -> Pattern Manufacture -> Pattern Test -> Qualified Sample -> Mass Production -> Sand Shakeout -> Polishing -> Sand Blasting -> Surface Treatment (panting) -> CNC machining -> Inspection -> Clearning & Anti-rust -> Packing & Shipping QC System: raw material inspection, FAI, IPQC, random inspection, final full inspection before shipping. Standard: ANSI , ASME, DIN, BS, JIS, ASTM, GB etc.

Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing

 
Casting Parts Advantages

1.Wide suitability.The metal casting process almost free from the restrictions of the size, thickness and shape of castings, casting wall thickness can be up to 0.3-1000 mm, the length varies from a few millimeters to ten meters, and the quality can be from a few grams to more than 300t. 2.With a higher specific pressure, the dimensional accuracy and surface finish of the castings are higher. 3.The whole line has a high degree of automation. The operator only needs to control the button base to check the production line. The labor intensity is low, there is no shock during the production process, and the noise is low. 4.High production efficiency, generally up to 450 type/hour or more, simple equipment matching and few failures. 5.Good economy, no sand box, few auxiliary machines, and low daily maintenance.

Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing
Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing

Technical Support:
Shanghai Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC) 
4) Checking the goods after they are finished---- Final quality control(FQC) 
5) Checking the goods after they are finished-----Outgoing quality control(OQC)


Company Profile

Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing
MATECH Industry Ltd

We specialize in custom metal parts for Mechanical Parts,industry machine parts, Agricultural machinery parts, building materials, auto cars accessaries, medical facilitiy, solar energy system, exhibition, assembly line etc. Providing one-stop service (extrusion+ heat treatment + machining + surface treatment), to save time and costs and reduce risk of quality control for you. With keeping manufacturing process design, quality planning, key manufacturing processes and final quality control in house, we are mastering key competence to supply quality casting iron parts to our customers for both China and Export Market. During the early involvement of the customer's design process we are able to provide professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.

Our Vision: Keeping Continuous improvement on technology and engineering innovation, becoming a strong, stable and high competence top metal working supplier in one of our business sections with focus on Vehicle and Manufacturing Industries and continuously satisfy our customers.

Our Core Value Sincerity Quality Competence


Why Choose Us ?

1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.
2. Your eyes in China:
Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.
3.Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts' development, optimize design and recommend the most cost-effective solution.
4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.
5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitatio.



Our Team

Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing
Our Advantages
 
 
1. We are a professional OEM manufacturer.
2. We have experienced engineers and quality control team as our strong backing.
3. High quality, competitive price, quick response is our mission.
4. Professional technical support
5. Agreed delivery time
6. Strict quality control process
7. Cost-Effective
8. Rich experience in mould design and production.
9. ISO/ERP system guarantee.
 
Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing

Our Services & Strength

ISO 9001:2008 certified CNCT utilizes ongoing employee training, automation, continuous process improvement and innovation to maximize the quality, reliability, and cost-effectiveness of your components.
Parts are carefully examined throughout the production process at multiple quality control checkpoints and all shipments are thoroughly tested and inspected before they are released to your facility. As a result, our team has been able to consistently maintain a nearly 0% external part reject rate that has enabled many of our customers to eliminate the costly and time eroding process of inbound part inspection.
Skilled craftsmen, with years of specialized knowledge and understanding, fabricate parts to specified tolerances. At CNCT, we're confident that we offer a far more cost-effective and low-risk solution than our competitor. So when the success of your business depends on the ultimate in quality control, precision, timeliness, and service, you can trust your metal working needs to CNCT.


Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing



Our Package :



Manufacturer Sand Casting Ductile Cast Iron Gearbox Housing

Packing & Delivery  (Show As Above):
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.
Or as customer requests.


Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer's requirements.



               You are welcome to contact us for technical enquiry and business cooperation.

 
FAQ:
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years' export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What's your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting.

Contact us

Please feel free to give your inquiry in the form below We will reply you in 24 hours